Fitwel Industries LLP is one of an eminent forged flanges manufacturers in India of different grades with standard ranges that comply with national and global quality management standards. We are a pioneer manufacturer & can check the price with us of Stainless Steel Forged flanges, ASME/ANSI B16.5 & A105 Carbon Steel Forged flanges & Pn16 Forged flanges In India. We fulfill every flange-related need by substantially transforming both the forging and machining process from a raw piece to obtain high quality and close finishing. We manufactured forged flanges in Mumbai accordance with ASTM, ANSI, ASME, API, and other engineering standards.
A flange is a joint part, which used usually of two or more shafts or pipes or wherever required joint. We primarily deal with forged flanges due to the outdated nature and lower standard of quality of cast flanges, get forged flanges and top hat forgings from a quality Indian manufacturer. Following are the features of these flanges such as:-
The offered Forged flanges are a unique fabrication for pipe connections which require a valve installation. This Forged flanges is mostly acknowledged by our customers for its easy installation and sturdiness. We supply & export a wide range of quality industrial forged steel pressure flanges and fittings including slip-on flanges, socket weld flanges, blind flanges, and other shapes for connection applications in the oil, gas, chemical, wind, pharmaceutical, and other industries. We Export Stainless Steel Forged flanges & Carbon Steel Forged flanges in Qatar, Kingdom Of Bahrain, Saudi Arabia, Indonesia, United States, Singapore, Malaysia, Turkey, UAE, Russia, Ukraine, South Africa, Australia, etc.
Forging is the application of mechanical and thermal energy to steel billets or ingots to cause the material to change its shape while still in solid form. Forgings offer consistency in composition and structure. Due to the nature of the production of forged flanges, the production costs are higher than that of cast flanges. Though they cannot have the complex shapes that cast flanges can be made in, their internal structure is more compact and therefore seldom have the defects the often affect cast flanges. Forging eliminates defects found in casting such as shrinkage, porosity, cavities, or cold pour issues.
Generally, forged flanges are stronger and more reliable than cast flanges because the grain flows of the steel are altered, conforming to the shape of the part. The tight grain structure of forgings makes the pieces mechanically stronger, and more resistant to general wear and tear than cast flanges. The higher quality, reliability, strength, and durability are why we deal mostly in forged flanges rather than cast flanges.
Forging is the application of mechanical and thermal energy to steel billets or ingots to cause the material to change its shape while still in solid form. Due to the nature of the production of forged flanges, the production costs are higher than that of cast flanges.
Forged steel items are hammered or forcefully manipulated in place. This process aligns the grain of the steel in one direction, strengthening the material through this seemingly abusive process. In contrast to cast stainless steel, forged steel is less prone to deformity and shattering under stress.
Forged flanges combine two separate machinery parts together. They can be an extension to a structure in order to make the object stronger. Industrial flanges have numerous uses including connecting sheets, pumps, pipes, and structures that specifically require an intermediate point of connection.
Stainless steel Forged flanges come in many different types. Each type meets its own requirement. Long weld neck flanges are attached to a pipe's neck. The way this flange is welded ensures the thickness is the same as the dimensions of the pipe that it was connected to. These flanges are most commonly used for applications that use high pressure.
A connection that has been we will eliminate certain aspects of shop fabrication. A reinforced pad application eliminates the need for cutting, drilling, layout, forming, and tapping of the weep hole.
A Nozzle neck fabrication eliminates the need to inspect plate necks, cut and bevel the pipe, weld, form, and layout. The component fabrication no longer needs to weld and fit the flange to the pipe or forge a neck that is cylindrical. The Reinforced pad installation does not require the welding of the pieces to the shell of the vessel or the neck of the nozzle.
Forged flanges are used as a connection component for pipes, valves, pumps, and other equipment to form a pipework system. They provide easy access for cleaning, inspection, modification, or repairs. flanges are usually welded onto pipes or screwed onto a threaded pipe end and then joined with bolts to make the connection.
The inspections relating to shop fabrication, components, and material traceability are greatly reduced. This lets the Quality Control Inspectors use their time in areas that are of more critical concern. Barrel distortion is also reduced significantly.
Here at Fitwel Industries LLP, we offer forged flanges from 1/2″ nominal pipe size to 36″ OD in over a dozen different material grades. We value quality and strive to ensure that you are getting the right part for your application at a price and lead time that works for your 022-23829256 or send an e-mail to email@example.com to begin your inquiry.
Size : 1/2" (15 NB) to 48" (1200NB)
Specifications : ASTM A182 / A240, ASME SA182 / SA240
Dimensions : ANSI B16.5, ANSI B16.47 Series A & B, MSS SP44, ASA, API-605, AWWA, Custom Drawings
Standards : ANSI flanges, ASME flanges, BS flanges, DIN flanges, EN flanges etc.
Pressure Ratings : Class 150, Class 300, Class 400, Class 600, Class 900, Class1500, Class 2500 | PN6, PN10, PN16, PN25, PN40, PN64 etc.
Finish : back painting, rust-proof oil, hot galvanizing
Flange Face Type : Flate Face (FF), Raised Face (RF), Ring Type Joint (RTJ)
Connection : Weld & Socket & Thread
Application : Chemical & petroleum industry, construction industry, and so on
|SS||0.08 max||2 max||0.75 max||0.045 max||0.03 max||17 – 19||9 – 12||0.10 max||5xC min - 0.60% max|
|SS||0.04 – 0.10||2 max||0.75 max||0.045 max||0.03 max||17 – 19||9 – 12||-||4xC min - 0.60% max|
|Element||Density||Melting Point||Tensile Strength||Yield Strength (0.2%Offset)||Elongation|
|SS||8.0 g/cm3||1454 °C (2650 °F)||Psi – 75000 , MPa – 515||Psi – 30000 , MPa – 205||35 %|
Oil & Gas Industries
Power Generation Industries
Food Processing Industries